High Speed Automatic Wire Shelf Welding Machine for Wire Mesh Deck Shelving Production

Product Description

The welding production line designed for this project is specifically intended for the rapid production of Wire pallet rack decking. It enables the fully automated production of wire mesh and stiffener. Achieving automatic wire cutting, feeding, welding, bending, rotating, edges trimming, stiffener automatic feeding, welding, and stacking of finished product. The entire line design requires only two operators, enhancing product quality and production efficiency, reducing production costs. Also it helps to addressing the issues of quality instability and low efficiency associated with manual operations. The production efficiency and automation level are significantly improved.

Working Process

1)High speed wire straightening and cutting machine will cut the wires from the wire coil, and then load the wires to the wire supplying system for automatic wire filling of the cross wires and line wires.

2)Cross wire and line wire filling system will feed the wire to the welding position automatically.

3)The welding machine will do welding automatically.

4)After welding, the robot will pick up the mesh and load it to the wire trimming station for cutting the edges.

5)After trimming, the robot will place the wire mesh back to the conveyor line and move it to bending station.

6)The bending machine will bend one side of the mesh.

7)The rotary system will rotate the mesh, and the bending machine will bend another side of the mesh.

8)The wire mesh will move to the stiffeners (support bars) welding position

9)The mechanical arm will load the stiffeners and fix them automatically to the welding position.

10)The welding machine will do welding of the stiffeners as per drawings.

11)After welding, the unloading mechanical arm will flip and stack the finished product automatically.

Technical Data

Machine details:

High speed wirecutting machine	Automatic wire supply system
Line wire automatic filling system	Cross wire automatic filling system
Automatic wire mesh welding machine	Automatic wire mesh moving trolley
Robot and wire trimming machine	Wire mesh bending machine
Stiffener Loading system	Stiffener welding system
Automatic unloading and Stacking	Finished product

ABOUT US

Hwashi company is a powerhouse in the world of automatic resistance welding equipment and industrial robots. We go beyond the conventional boundaries of welding machine manufacturer. We pride ourselves on being a comprehensive service provider, offering not only top-notch machine but also a dedicated team of specialists committed to providing global customers with reliable and customized solutions to meet their unique application needs.

What sets us apart is our team of over 40 specialists, each with over a decade of industry experience. They are the driving force behind our innovative solutions. With two solid decades in the industry, our welding equipment and robotic arms have proven their mettle across various industrial sectors. From home appliances, kitchen utensils, wires, and cables to lighting fixtures, metal hardware, electronics, and automotive parts. We've got quite the track record.

Our commitment to constant innovation and intensive research and development has earned us over 70 invention patents. Today, our portfolio includes industrial robots, automatic welding lines, spot welding machines, and other resistance welders, all of which have reached more than 80 countries and regions globally. Achieving an annual sales volume exceeding 25 million US dollars, our products' reliable performance has garnered acclaim from renowned international companies.

We take pride in our legacy of trust and excellence, and we're eager to extend our commitment to you. Give us the opportunity to showcase our dedication by providing you with nothing short of the finest solutions and services available.

Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people. We have a professional

team of experts with rich experience in electrical engineering, mechanical design and welding technology.

Since its establishment 22 years ago, hwashi technology has traveled to all corners of the world, participated in more than

100 exhibitions and served more than 8,000 customers

FAQ:

Q1: what is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate

price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with

the suitable technical proposal and price for you.

Q2: what is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period,

there will be extra cost.

Q3: what if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged

during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he

problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: what is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then

we can shape the machine with the seven days after receiving your payment. If you need the Customized

machine, normally it would take about 30-90 days to complete the machine.

Q5: can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos

after the testing. If you need, we can also send the samples back to your country so you can check

the welding quality by yourself before ordering the machine.

Q6: can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out

with the suitable technical proposal with the basic machine concept drawings to you. Be size after you

placing the order we will send you the more detailed design drawings of the machine to you for confirmation.

Only after you confirming the drawings then we will start the manufacturing process.

Q7: what’s your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union, Alibaba trade assurance.

(we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that

you order, or we delay the shipping time, then you can apply the complaint on alibaba.com. )

Q8: how can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video

and also we will provide you the online guidance and training to your engineer so you can set up the

machine easily. For some complicated machines, we will send engineer to your country to help installation

and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket

cost, and accommodation fee will be covered by the buyer.